Heavy-duty Hydraulic Automatic Customizable Bandsaw Mill Line
1.Better yield -Computer-controlled optimization maximizes usable wood.
2.Reduced labor cost - Less manual handling.
3.Consistent quality - Precision cutting and sorting.
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Sawmill line is essentially a complete, integrated production system that processes raw logs into finished lumber or other wood products, with minimal manual handling between steps.
Ensures precise blade alignment during cutting, reducing blade deviation and extending service life.
The stable guidance improves cutting accuracy, minimizes vibration, and enhances lumber surface
quality.
Increased Efficiency with High-Volume, Simple, and Low-Cost Sawmill Line Equipment
Jierui Industrial sawmilling equipment delivers high yield, simple design, and low-cost sawing systems capable of processing wood without log sorting or bark removal. Our industrial sawmill lines have proven successful in facilities with limited production space and low energy consumption, delivering consistent performance in high-volume operations. With global expertise in design, production, and installation, the Jierui Industrial team develops custom sawmilling production lines that maximize efficiency and profitability.
Key Advantages of Jierui Industrial Sawmill Lines
1. Larger Log Capacity - Up to 45 cm Diameter
While most competitors are limited to logs of 35 cm diameter, Jierui equipment can process logs up to 45 cm.
Larger logs yield more lumber per piece.
Lower cost per cubic meter of raw material.
Reduced production cost per board.
2. No Log Sorting Required
Our sawmill lines can handle logs from 15 cm to 45 cm diameter without prior sorting.
Eliminates investment in sorting equipment.
Saves on energy, maintenance, and manpower.
No extra space required for a sorting line.
3. Labor & Cost Savings
In addition to eliminating sorting, Jierui sawmill lines can process logs with bark.
Reduces pre-processing labor.
Cuts energy consumption.
Lowers overall production line cost.
Product details
Saw Blade Roller Guide Device,band Saw Blade Cooling System
Ensures precise blade alignment during cutting, reducing blade deviation and extending service life. The stable guidance improves cutting accuracy, minimizes vibration, and enhances lumber surface quality. Uses targeted cooling to prevent blade overheating during high-speed cutting. This reduces blade wear, maintains sharpness for longer periods, and ensures consistent cutting performance, even in high-volume operations.
Log Press Wheel
Applies consistent downward pressure to secure the log during cutting, preventing movement and vibration.This ensures accurate blade tracking, improves cut precision, and enhances operator safety. The press wheel’s robust design handles varying log diameters and maintains stable feeding, even at high production speeds.
Automatic Log Feeding
Automatically advances logs into the cutting zone at a consistent speed, eliminating manual pushing and reducing operator workload. This ensures a smooth, continuous production flow, improves cutting efficiency, and minimizes downtime. The feeding system can adapt to different log sizes, maintaining stable operation for both small and large diameters.
Bark Separator
Efficiently removes loose bark and debris from logs during processing, preventing contamination of finished lumber and reducing wear on cutting equipment. The separation system improves overall product quality, minimizes maintenance needs, and keeps the production line running smoothly.
Log Loading Rack
Provides a stable platform for staging and aligning logs before they enter the sawmill line. Designed for heavy-duty use, the rack supports multiple logs at once and ensures smooth transfer to the feeding system. This reduces handling time, improves workflow efficiency, and enables continuous, high-volume production.
Workflow
Sawmill Line Workflow: Logs
* Purpose: Remove the outer bark from the logs. This is essential for clean, high-quality lumber and to prevent debris from
affecting saw blades.
* Process: Logs are fed into a debarking machine, which uses rotating rollers or a mechanical scraper to strip off the bark.
2. Sawing
* Purpose: Cut the logs into rough boards or billets. This is often the first step in transforming a log into usable lumber.
* Process: The log is passed through a sawmill, which can be a band saw, circular saw, or frame saw, depending on the
equipment.
3. Re-Sawing
* Purpose: Further reduce the thickness or dimensions of the boards produced in the sawing step to achieve desired sizes.
* Process: The rough-cut boards are reprocessed in a re-sawing machine, which cuts them into thinner sections or planks.
4. Edging
* Purpose: Trim off the irregular or rough edges of the boards to create a uniform width and improve appearance.
* Process: The boards are passed through an edging machine that cuts off the excess, often producing straight-edged lumber ready for further processing.
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